Proper surface finishing takes up a considerable portion of the total mold production time. Wherever possible the surface should be polished, since even microscopic scratches and indentations are filled with plastics melt under the high injection pressure, thus preventing smooth ejection. Since self-acting slight lubrication of the mold surfaces that come in contact with the molded parts is possible only in rare cases,there is a danger that scratches and cracks will occur when the mold is opened or the parts ejected, particularly if the molding compound is very hard.Ī mirror finish, which is easily obtained by buffing a hard steel surface,is in no way adequate it is far more important to grind and polish the areas in the direction of ejection with an oilstone to eliminate any scratches and indentations. These measures include, first of all, careful polishing of all mold surfaces that come in contact with the plastics melt as well as a certain draft in the direction of draw. Shrinkage also causes the molded parts to sit tight on the cores since usually parts are ejected after they have cooled down.Īs a result, extraordinary measures are required to be able to eject finished parts.
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